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Warehouse robots / order picking robots

Warehouse robots / order picking robots: The revolution in logistics

Warehouse robots, also known as picking robots, are autonomous systems that optimize the flow of goods in warehouses. They take over the search, transportation and provision of products, thereby significantly speeding up the entire picking process. Thanks to state-of-the-art technologies such as artificial intelligence, sensor technology and machine learning, these robots work quickly, precisely and error-free.

Warehouse robots in order picking


The demands on logistics are constantly increasing: customers expect ever faster delivery times, storage costs need to be minimized and processes need to run more efficiently. Especially in order picking - one of the most time-consuming and cost-intensive areas of warehouse management - warehouse robots can provide enormous relief. They take over monotonous and repetitive tasks, work precisely and are ready for use around the clock. Companies that rely on automation benefit from greater efficiency, lower error rates and a significant reduction in costs.



The future of order picking

In many sectors, particularly in e-commerce, industry and retail, the pressure on warehouse logistics is constantly increasing. The manual picking process is error-prone, cost-intensive and can be made even more difficult by a lack of personnel. This is where warehouse robots come into play. Thanks to their advanced technology, they not only optimize order picking, but also enable higher productivity, better use of warehouse space and a significant reduction in errors.

The introduction of warehouse robots enables flexible adaptation to growing requirements without companies having to rely on expensive conversions or additional personnel. Orionstar, one of the leading providers of intelligent robotics solutions, offers state-of-the-art warehouse robots that have been specially developed for order picking. Equipped with high precision and artificial intelligence, they are the ideal solution for companies looking to future-proof their warehouse processes.



Orionstar warehouse robots: intelligent technology

Orionstar is known for its advanced robotic solutions that play a crucial role in warehouse and logistics processes. Its warehouse robots use state-of-the-art sensor technology, machine learning and artificial intelligence to optimize the entire picking process. They navigate independently through the warehouse, recognize goods precisely and interact with warehouse management systems in real time.

Thanks to the flexible scalability, companies can adapt the use of warehouse robots to their individual requirements - regardless of whether it is a small warehouse or a huge distribution center. Integration into existing systems is quick and easy, allowing companies to benefit immediately from the advantages of automation.


Advantages of warehouse robots
  1. Speed: Orionstar warehouse robots work faster than manual order pickers and speed up the entire order processing process.

  2. Error reduction: Automated processes significantly reduce the error rate and minimize returns and incorrect deliveries.

  3. 24/7 availability: Robots can work around the clock, regardless of shift schedules or staff absences.

  4. Cost savings: Automation reduces operating costs in the long term as less manual work is required.

  5. Flexibility: The robot systems can be easily adapted to changing requirements and growing order volumes.

  6. Optimized warehouse utilization: Thanks to their compact design and intelligent navigation, storage robots make optimum use of the available space.

Functions of warehouse robots
  1. Precise object recognition: Using state-of-the-art sensors and AI technologies, the robots identify products precisely and avoid picking errors.

  2. Autonomous navigation: Thanks to LIDAR, cameras and advanced control technologies, the robots move safely through the warehouse.

  3. Integration with WMS and ERP: The robots communicate in real time with warehouse management systems (WMS) and ERP solutions for seamless process handling.

  4. Flexible order picking: Whether single orders, collective picking or multiple orders - the robots adapt to the warehouse workflow.

  5. Machine learning: Orionstar robots improve with every use and continuously increase their efficiency.

CarryBots in comparison

Attribut CarryBot 1 CarryBot 2 CarryBot 3
Total size 650 mm x 525 mm x 1377 mm 650 mm x 525 mm x 1377 mm 650 mm x 525 mm x 1377 mm + Shelf: 405 mm x 825 mm x 937 mm
Weight 48 kg 58 kg 67 kg (48 kg Robots + 19 kg Shelf)
Screen size 14 Zoll, 1080 FHD 14 Zoll, 1080 FHD 14 Zoll, 1080 FHD
Typical load 100 kg 100 kg (30 kg per tray) 100 kg total (including shelves)
Speed of movement 0.3 ~ 1.0 m/s 0.3 ~ 1.0 m/s 0.3 ~ 1.0 m/s
Battery life 9 Hours (tested with 100 kg on marble) 9 Hours (tested with 100 kg on marble) 9 Hours (tested with 100 kg on marble)
Loading time 4.5 Hours 4.5 Hours 4.5 Hours
Charging mode Automatic charging station, cable Automatic charging station, cable Automatic charging station, cable
Links More info More info More info

Why warehouse robots are shaping the future of logistics


The logistics industry is facing ever greater challenges: increasing order volumes, high customer expectations for fast deliveries and growing costs for personnel and infrastructure. To meet these requirements, more and more companies are turning to warehouse robots. These automated systems offer a solution that not only increases efficiency, but also reduces costs in the long term and increases flexibility in the warehouse. A decisive advantage of warehouse robots is their continuous availability. While human workers need breaks and are restricted by shift systems, robots can work around the clock. This maximizes productivity and avoids bottlenecks at peak times. Warehouse robots are also much more resistant to errors, which means that incorrect picking and returns are significantly reduced - an important factor for customer satisfaction.



Another aspect is scalability. Companies can integrate additional robots into their warehouse processes as required without having to adapt the entire infrastructure. This makes automation particularly attractive for fast-growing companies or industries with seasonal fluctuations. The integration of artificial intelligence and machine learning enables the robots to continuously improve and work more efficiently. They analyze warehouse movements, optimize routes and adapt dynamically to changes. This avoids unnecessary routes and makes the entire warehouse logistics process smarter and more resource-efficient.

In short: warehouse robots are not a luxury, but a necessary investment in the future of logistics. Companies that embrace automation at an early stage benefit from greater competitiveness, lower costs and more efficient, scalable warehouse operations.


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